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PM compliance is a workflow problem, not a dashboard problem

A 91% PM number that nobody can explain is worse than a 70% number with a backlog you can work.

Daniel Jiménez
Founder · Electrical engineer · · 5 min read
CNC machining bay with overhead crane and skylights on a factory floor.
In this note

Preventive maintenance fails in the last mile: the window was stolen by a breakdown, the procedure PDF was the wrong revision, or the technician could not find the asset because the tag in the field does not match the CMMS.

The number is not the work

A compliance percentage is a residue. It is useful only if you can open it: which routes slipped, which assets are waiting on seals, which jobs were closed without labour. A green tile that cannot be walked is a reporting trick, not a maintenance system.

  • Generate work orders from asset usage, not from a calendar nobody respects.
  • Attach the current procedure to the WO, not to a shared drive.
  • Block close-out without labour, parts, and a condition code.

Make the backlog honest

The backlog is the real dashboard. If overdue PMs sit in a list that nobody owns, the percentage will be gamed: jobs closed from the office, windows moved after the fact, “done” without a condition. Better a 70% you can defend in a morning meeting than a 91% that collapses in an audit (illustrative figures, not a study).

If close-out does not require evidence, the metric will invent it.

More notes

See the software. Or tell us the loop that does not fit.

The suite lives here. If the loop does not fit, let’s talk about custom software.